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Standard Performance Features:
- Standard heavy duty airlock combines benefits of multiple series of airlocks available in market
- Available in 6” to 16” valve sizes
- Precision CNC machined components with nominal gap of 0.002” to 0.004”
- Accommodates square and round flanges
- Hybri-Seal® assembly with series of teflon seals and standard packing seals improving sealing performance up to 10X
- Outboard sealed bearings
- Excellent performance up to 700oF
- High quality TEFC powertrain with chain drive
- Advanced engineering analysis rendering rugged construction for higher pressure applications
- Wide throat opening for high pocket filling efficiency
- Polished finish on rotor shaft to enhance sealing performance and seal life
- Standard 8 Vanes Mild steel rotors with over-designed shaft for rigidity
- Many custom options available to meet all application requirements
- Cast iron or stainless steel construction
SHAFT SEALS
- Hybri-Seal® is the sealing mechanism containing a standalone cartridge assembled in each cover plate. Depending on the application of airlock, customer can choose from different types of cartridges (shown in figures below) that provides a combination of packing seals and high strength U-cup lip seals with an option for air purge to enhance sealing performance of airlock. Numbers of seals arranged in cartridge is almost twice as many as provided in other airlocks along with polished shaft helps achieve increased life for seals.
GENIUS OPTIONS
- Air purged kit
- Body vents for pressurized applications
- Electronic overload protection from rotor seizure
- Zero speed switch
- Variable frequency drive (VFD) for precision speed control
- Digital speed display
- Shaft Seal Cartridge Options – Hybri-Seal ®
- Hard-chrome, nickel or ceramic plating of internal parts
- Different types of rotors such as wipers, closed end, stainless steel, etc.
- V plow inlets for plastic pellet applications
- Outlet finger guards
- Temperature corrected parts for higher temperature applications
- Custom drive packages
- Custom fabricated accessories as per customer drawings
VALVE DIMENSIONS
VALVE SELECTION GUIDELINE
The valve capacity for any given valve size listed in following table is based on assumption of 80% pocket fillage. In practice, this can vary based on the material to be processed (product characteristics), pressure differential at valve, RPM of the valve and feeding method as all of them affect the valve throughput efficiency.
Example:
Customer requirements: 10 Tons/Hr.
Product density: 50 Lbs/Cubic Feet
Volume capacity required: (10 x 2000 Lbs./Hr.) / (50 Lbs./Cubic Feet) = 400 Cubic Feet/Hr.
From the Valve capacity chart below, customer can choose 10 inch valve size with 15 RPM yielding 418 Cubic Feet/Hr. Customer can also choose higher capacity valve with lower RPM depending upon customers’ other requirements.
To ensure proper selection of the airlock size, speed and other configurations, please fill out the data application sheet or talk to our application engineer.